If you have a gas water heater, gas wall heater or any other appliance with a gas burner that needs to cycle on and off, there's a thermocouple in your life. It's a usually reliable device that works in conjunction with a standing pilot, which is the little flame that, like the Olympic torch, burns while the appliance is in operation.
The job of the thermocouple is to keep the pilot lit. It does this by sending a tiny electric current to a sensor on the gas valve signaling the valve to stay open. The thermocouple can do this because, in its probe, it contains two different metals, and a voltage is generated when one of them is heated.
This is the result of a phenomenon known as the Seebeck Effect. Nothing lasts forever, and when the thermocouple wears out, the pilot won't stay lit and your appliance won't work.
The pilot can go out for a number of other reasons, however, so if you're having trouble getting the pilot to stay lit, the thermocouple may not be at fault. Here are a few ways to pinpoint a faulty thermocouple as the culprit. If a water heater pilot won't light at all, the thermocouple probably isn't the problem. The procedure for lighting a standing pilot always includes lighting the flame, then manually holding in the gas valve to keep the flame burning and give the thermocouple time to heat up.
If you can't get the flame to light at all, and you're sure the gas is on, there's probably an obstruction in the pilot tube. If the flame lights and goes out when you release the gas control knob after holding it in for the recommended 20 to 30 seconds, that's the sign of a thermocouple malfunction. Before jumping to the conclusion that the thermocouple is at fault, look at the pilot flame.
If it appears small and has an orange-yellow tinge, it may be too weak to heat the thermocouple. The likely problem, again, is an obstruction in the pilot tube. The pilot flame must be big and hot enough to heat the thermocouple to the temperature it needs to generate enough voltage to signal the gas valve.
Sometimes the problem is simply that the thermocouple probe is too far from the flame. You can eliminate this possibility if there's enough room for you to reach in your hand and reposition the probe closer to the flame. You can also eliminate obstructions in the pilot tube as a possible cause by turning off the gas, unscrewing the pilot tube from the gas valve and blowing compressed air from a can through the tube.
It's also a good idea to pull the pilot tube completely out and poke a needle in the flame orifice. Gas appliance thermocouples have a standard design.Space Heater Parts Original parts at competitive prices!
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How to Tell If a Thermocouple Is Bad
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Yalanovsky also writes a bimonthly column that provides home improvement advice. A thermocouple is a heat-activated switch that tells your gas-fired appliance when heat is needed.
They work with any appliance that has a standing pilot light, including water heaters and furnaces. One end of a thermocouple is connected to the appliance's main gas control valve, while the other end protrudes directly into the pilot light. To disable thermocouples, either one end or the other needs to be removed from the source. Turn off the gas on the main line that supplies your gas fired appliance.
The gas valve handle must be rotated so that it lies perpendicular to the pipe. Remove the thermocouple access panel. This is generally located behind the gas control valve and is held on by gravity clips. Grasp the sides and pull the panel up and away. Locate the thermocouple proper. There will be a small tube that runs off the side of the gas control valve and into the area of the main burner. A flashlight will illuminate the area and make it easy to see.
Disconnect the nut that attaches the thermocouple to the gas control valve with your wrench. Realistically, you have just disabled the thermocouple, but you can also reach in and unclip it from its holding bracket where it meets the pilot light. In most cases it will be held on with a gravity clip, but some are held on with a screw that must be removed with a small screwdriver.
Use care when dealing with gas lines. Ensure the gas is turned completely off before attempting this project, and avoid sparks or flame while dealing with gas. How to Disable Thermocouples Dale Yalanovsky.How to fix your propane heater that wont stay dgxmillipak.pw heaters CLICK IT! CLICK IT!
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